Injector fitment
The Green Giant 465cc injectors can be fitted in the OEM location, on the fuel rail already on your engine. The Bosch 550cc injectors fit the throttle body location only and come with our fuel rail, which is included in that option's price.
Performance
- Up to 20% more power potential, with the right engine setup and calibration
- Fully tapered runners, for airflow stability and cylinder filling
WHY THIS SYSTEM WORKS
Engineered for Airflow Efficiency and Performance
Designed from first principles to maximise airflow efficiency, reduce thermal influence, and improve overall engine response.
Unlike conventional manifolds, the internal geometry is fully optimised to deliver stable, uninterrupted airflow into the engine.
Optimised Airflow Geometry
Fully Tapered Internal Runners
Smooth transitions from cylinder head port to throttle body eliminate abrupt changes in cross-section.
Benefits:
- Reduced flow separation
- Improved airflow stability
- Increased cylinder filling efficiency
Delivers consistent airflow across the rev range, supporting improved performance potential.
Thermal Performance
Carbon Composite Thermal Isolation
Aluminium intake systems readily absorb and transfer engine bay heat into the intake charge.
This system uses a hollow carbon composite structure with significantly lower thermal conductivity, helping to isolate intake air from heat.
Benefits:
- Up to 15°C reduction in intake air temperature under typical operating conditions
- Improved resistance to heat soak
- More consistent performance during extended running
Throttle Response
Individual Throttle Body Configuration
Individual throttle bodies reduce plenum volume and position throttle control closer to the intake ports.
Benefits:
- Immediate throttle response
- Improved engine character and drivability
- Direct connection between pedal input and engine output
Lightweight Construction
High Strength, Low Mass Design
Manufactured using advanced carbon composite processes to achieve a lightweight, rigid structure.
- Total system weight: 3.6kg
- Reduced mass vs aluminium systems
- Improved packaging and handling
Precision Fitment
Designed for Direct Integration
Developed specifically for:
- Peugeot 306 GTi6 (XU10J4RS) & Peugeot 405 Mi16 (XU9J4)
Key features:
- Utilises OEM components where possible
- No disassembly required prior to installation
- Maintains critical engine bay clearances
- Optional port matching available
Manufacturing Process
Carbon IDT + Direct Digital Manufacturing
Produced using advanced composite manufacturing combined with precision digital processes.
This enables:
- High dimensional accuracy
- Repeatable geometry across production
- Rapid design development and refinement
Choosing your options
Every option and its price is on the configurator above. This is the reasoning behind each choice.
Throttle size
- 45mm – standard engines up to around 250bhp
- 50mm – builds beyond 250bhp
Cylinder head intake port
- Standard – for an unmodified cylinder head
- Custom – port matched to your own head from a traced outline. Chargeable, and the manufacturing lead time starts when you approve the design rather than at the order date.
Injectors and fuel rail
- Nothing required – bodies with no injector provision at all, for a build that feeds fuel somewhere else entirely
- Blanked injector holes – bodies with the injector bosses blanked off, for keeping your own injectors in the OEM location
- Fuel rail only – our rail for the throttle body location, your injectors
- Green Giant 465cc, OEM location – injectors only, on the fuel rail already on your engine
- Green Giant 465cc or Bosch 550cc with our fuel rail – fitted in the throttle body location
See Injector fitment above for which injector suits which location.
Vacuum
- Without vacuum ports – nothing drilled or tapped
- Vacuum and idle manifold kit – idle valve plus three spare outputs for fuel pressure regulator, MAP and brake servo
Performance Considerations
Performance gains and temperature reductions will vary depending on:
- Engine specification
- Supporting modifications
- Calibration and tuning
For optimal results, appropriate ECU calibration is recommended.